
Operator’s MaintenanceManualCALIFORNIA – Proposition 65 Warning: Diesel engine exhaust and some of its constituents are known tothe state of Californi
HEATING EXCHANGER COOLEDFresh water circulates through the engine and on to a heatexchanger where it is cooled by sea water which is pumpedthrough the
10Yachts and Launches with Heat Exchanger CoolingIt is essential that a 33% to 50% anti-freeze/water mixture is used. This not only stops freezing up
11BELT TENSION65 AMP ALTERNATOR (Heat Exchanger Cooled)WARNINGBelt tension must only be checked with the engine switched off.(1) On heat exchanger coo
12MAINTENANCE - ELECTRICALWARNINGUnder no circumstances should the battery be disconnected or switched off when the engine is running. This willserio
13TROUBLE SHOOTINGBeta diesels are very reliable if installed and serviced correctly, but problems can occur and thefollowing list gives the most comm
14Problem: Erratic runningPossible Cause SolutionAir in fuel supply: Check supply system for leaks and fix.Fuel lift pump faulty: Replace.Clogged fuel
15Problem: High oil consumptionPossible Cause SolutionOil leaks: Check for leaks.Piston rings worn: Overhaul required.Valve stem and guide worn: Overh
16Problem: Engine overheatsPossible Cause SolutionCheck coolant level: Top up.Insufficient sea water flow: Clear blocked intake or filter.Damaged or w
17Problem: Battery quickly dischargesPossible Cause SolutionHigh load and insufficient Reduce load or increase charging time. Large domestic batteryr
18Electrical fault finding & trouble shooting –engines built after July 2005 onlyThe following chart is compiled to aid diagnosis of electrical fa
1CONTENTSIntroductionEngine identification 2Initial receipt of the engine 2Engine storage 2Safety precautions 3Technical specifications 4Section 1: Gu
19Electrical fault finding –all lamp panels Problem Possible cause & solutionNo warning lamps or buzzer functioning,engine will not start or stop-
20Electrical fault finding –2c’d’ & water temperature function on 2b panels In addition to the fault finding detailed on the previous table, the f
21Electrical fault finding –Non Beta PanelsEngines can be supplied wired up to suit VDO switch senders, usually fitted to a non-Beta control panel.If
22SPANNER TORQUE SETTINGSTightening Torques for general use bolts and nutsITEM Size x Pitch kgf.mft.lbs N.mM6 (7T) : 6mm (0.24in) – 1.0~1.15 7.2~8.3
23SECTION 3INSTALLATION RECOMMENDATIONSThe installation details contained herewith are basic guidelines to assist installation, due to great diversity
24Typical Yacht Installation Maximum sea water level when healed (on the centre line of the boat) 300mm minimum Normal sea water l
251. The mechanical fuel lift pump is fitted to all engines as standard, but if a suction head of 0.25m isrequired then an electric fuel lift pump mus
26CALORIFIER SYSTEMAll Beta engines can be fitted with the engine tappingsto allow the hot water from the closed freshwater/antifreeze system to circu
27APPENDICESWiring diagrams & General Arrangements1. Typical starter motor ratings Page 272. Suggested engine starter battery size Page 273.
2OPERATION AND MAINTENANCE MANUAL FOR THE FOLLOWING BETA MARINE ENGINES BASED ON KUBOTA SUPER 3 SERIESBV1903, BV2203This manual has been compiled to p
01BETA MARINE LTD,MERRETTS MILLS,BATH ROAD,SOUTH WOODCHESTER,STROUD, GLOS. GL5 5EUDO NOT SCALEDIMENSIONS IN MM (INCH)BETA MARINETEL: (01453) 835282
01BETA MARINE LTD,MERRETTS MILLS,BATH ROAD,SOUTH WOODCHESTER,STROUD, GLOS. GL5 5EUDO NOT SCALEDIMENSIONS IN MM (INCH)BETA MARINETEL: (01453) 835282
01BETA MARINE LTD,MERRETTS MILLS,BATH ROAD,SOUTH WOODCHESTER,STROUD, GLOS. GL5 5EUDO NOT SCALEDIMENSIONS IN MM (INCH)BETA MARINETEL: (01453) 835282
01BETA MARINE LTD,MERRETTS MILLS,BATH ROAD,SOUTH WOODCHESTER,STROUD, GLOS. GL5 5EUDO NOT SCALEDIMENSIONS IN MM (INCH)BETA MARINETEL: (01453) 835282
3A. Keep the engine, gearbox andsurrounding area clean, including thearea immediately below the engine B. Drives - Power Take Off Areasi). Gearbox
01BETA MARINE LTD,MERRETTS MILLS,BATH ROAD,SOUTH WOODCHESTER,STROUD, GLOS. GL5 5EUDO NOT SCALEDIMENSIONS IN MM (INCH)BETA MARINETEL: (01453) 835282
01BETA MARINE LTD,MERRETTS MILLS,BATH ROAD,SOUTH WOODCHESTER,STROUD, GLOS. GL5 5EUDO NOT SCALEDIMENSIONS IN MM (INCH)BETA MARINETEL: (01453) 835282
39
4TECHNICAL SPECIFICATIONS (Standard Engines)Standard Engines BD1703 BV1903 BV2203Standard Engines BV1903 BV2203Cylinder4 4Bore (mm)80 87Stroke (mm)92.
41p Iskra alternators.stage charging characteristic which optimises the rapid with Betais an integrated battery chAll goods are offered and supplied i
42All goods are offered and supplied in accordance with our ’General Terms of Tender Sale’.2Maintenance-free Batteries and deep-cycle Batteries60Gell
APPENDICES23. MAINTENANCE RECORDDate Service carried outSERVICE ITEMSPlease complete the following from new when commissioning the engine,if there are
Beta Marine LimitedDavy Way, Waterwells, Quedgeley, Gloucester GL2 2AD, U.K.Tel: 01452 723492Fax: 01452 883742www.betamarine.co.ukTechnical Spares e
5SECTION 1IMPORTANT CHECKS PRIOR TO INITIAL USE1. Generally, a new engine has the oil and anti-freeze removed after the works test. Fill the engine wi
6SECTION 2MAINTENANCE SCHEDULEDaily or Every 8 Hours Running• Check engine oil level.• Check gearbox oil level.• Check coolant level.• Check batte
7• Spray the key switch with WD40 or equivalent to lubricate the barrel.• Check that all external nuts, bolts and fastenings are tight. See table for
8CHECKING GEARBOX OIL LEVEL(1) The gearbox is fitted with a dipstick and oil filler plug, see fig 2e.(2) Each engine is supplied with a gearbox operat
Comentarios a estos manuales